Four practice areas, one plant-floor discipline behind all of them: find where energy and process performance are being lost, then design, automate, recover and continuously monitor the fix.
Instrumentation, electrical and control system engineering for continuous-process plants — load, power factor and VFD analysis alongside two decades of hands-on instrumentation, electrical and utility work on the plant floor.
Process and utility energy audits — SEC (Specific Energy Consumption) benchmarking and loss analysis that quantify where energy is actually being lost, so investment goes to the highest-return fix first.
Define scope and objectives with your team, gather preliminary data before the site visit.
Field measurement with instrumentation to map energy flows and equipment performance.
Benchmark Specific Energy Consumption against industry standards.
Actionable recommendations with technical detail and ROI analysis.
A comprehensive report and a phased implementation roadmap.
ORC (Organic Rankine Cycle) systems and heat pipe based recovery from kilns, dryers and flue gas streams — the core specialisation built over years of international waste heat recovery consulting across roughly fifteen countries, alongside an ongoing partnership with Econotherm UK.
Industrial IoT sensor networks, edge and TinyML condition monitoring, and digital twin models that mirror plant behaviour in real time — connecting automation and energy-audit findings into a live, data-driven view of the plant.
Comprehensive energy audits across India and Africa for ceramic manufacturing facilities.
Waste heat recovery assessments in kiln-based setups for improved thermal efficiency.
Compressed air system optimisation in textile units for measurable energy savings.
Energy mapping for resin and chemical plants to identify optimisation opportunities.
Dryer and hot-press Specific Energy Consumption benchmarking for process optimisation.